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Lean principles

Lean principles: what they are and what you need to put them into practice

We have been selling lean factory equipment for years and we see it work, or fail, on our customers' shop floors. In these pages we explain each principle in a few lines, how to spot the problem on the shop floor and which products you really need to solve it.

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5S cleaning station on a production shop floor

Twelve principles, one page each

Every page follows the same structure: what it is, how to spot the problem on the shop floor, which equipment you need and the related selection guide.

5S and visual management

Sort, set in order, shine, standardise, sustain

Kanban and pull

Cards, kanban mailboxes, boards and heijunka

Milk run and mizusumashi

Tugger train, dollies, FIFO lanes and Park Station

Supermarket and FIFO at the lineside

Gravity roller tracks and Green Frame flow racks

Karakuri

Low-cost automation without motors

Ergonomics and standard work

Work Positioner, lift tables, instructions at the workstation

Autonomous logistics

AMRs and robots for repetitive shuttle runs

Heijunka and visual planning

Heijunka box, traffic light, plan and KPIs on the shop floor

Kaizen and PDCA

PDCA cycle on the board, A3 report, standards

Kitting and kit trolleys

Kit trolleys, scissor lift tables, custom Green Frame

Safety

Walkways, signs, bumpers, anti-slip

Jidoka and andon

Wireless call, visual status, poka-yoke

Learn more

Workstation ergonomics

Golden zone, reach, grasp and MTM

WCM and TPS

The pillars of World Class Manufacturing and the Toyota house

History of lean

From the Venice Arsenal to today's robots

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Robot demo at your site

We bring the robot to your shop floor and you see it working on your own routes.

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On-site visit

We come to see your shop floor, flows and spaces, and propose the right solution.

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Floor marking sample

Receive a tape sample to test on your floor before you order.

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Dedicated quote

Send us the list of what you need: we'll reply with a tailored quote.

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