Aluminium Park Station
The aluminium Park Station is a pair of guides laid on the floor across the trolley path: it holds the front wheels, so the trolley always stops in the same spot and stays put while you load or pick. High profile for secure holding, low for heavy trolleys, mixed for loading from one side.
Adhesive or with screw holes, 400–2400 mm, 6–11 mm thick. Wheels up to 100 mm without spacers, over 180 mm with spacers.
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Lean Logistic · Park Station
Aluminium Park Station: floor-mounted trolley parking with high, low or mixed profiles
A pair of aluminium guides laid on the floor across the trolley's path that hold its front castors: the trolley always stops at the same point and does not move while you load or pick. High, low or mixed profiles, adhesive or with screw holes, lengths from 400 to 2400 mm. With spacers it suits castors of any diameter, even over 180 mm.
Need to park several trolleys? Configure it based on your trolley →
Why choose it
Every trolley in its place
The trolley stops at a precise point: the operator knows where to find it and the material arrives where it is needed.
It does not roll away during picking
The guides hold the front castors: the trolley does not move while you load or pick.
Profiles for every use
High for secure holding, low for heavy trolleys, mixed for loading from one side only.
Any castor diameter
No spacers up to 100 mm; with 20, 30 or 40 mm spacers for castors from 101 to over 180 mm.
Choose it if…
- You want trolleys and dollies to always stop at the same point, for example at the lineside.
- The trolley must not move while the operator loads or picks.
- You have heavy trolleys or large castors, even over 180 mm.
- You need a solid fixing, adhesive or screwed.
- You want to mark out trolley spaces with a 5S approach.
Choose another solution if…
- You have light trolleys, up to 150 kg, and need a quick solution that is easy to cut: Plastic Park Station →
- The trolleys must queue up and be picked in order of arrival: FIFO Station rail →
- You need an aluminium FIFO lane for dollies with castors up to 40 mm: FIFO Monorail 40 mm →
Not sure which one to choose? Use the selection guide →
Where the Park Station is used
Wherever a trolley must stand still at a precise point:
- Lineside: the dolly with KLT containers stops at the right height for picking
- Assembly stations: kit trolleys and tool trolleys always in the same place
- Milk run stations: fixed spots for exchanging full and empty trolleys
- Warehouse and shipping: tidy bays for waiting trolleys and dollies
- 5S projects: a place for every trolley, floor and walkways kept clear
With a label or sign for each space, the allocation is clear to everyone.
End pieces and spacers
Park Station end pieces
Kit of 4 elements in rigid black plastic, adhesive and drilled for floor fixing: they close off the guides.
View product →
Castor spacers
Adhesive aluminium spacers of 20, 30 or 40 mm between the two elements: they widen the seat for larger castors.
View product →Up to 100 mm castor diameter no spacers are needed; from 101 mm upwards choose the spacer according to the diameter.
High, low or mixed profile
Choose the profile based on the trolley weight and the side you load it from:
High-High
Two high profiles: secure guiding, the trolley does not roll away even during picking.
Low-Low
Two low profiles: for heavy trolleys, they are rolled over with less effort and give maximum stability.
High-Low
Mixed profile: the trolley enters from the low side and stops against the high one, for loading from one side only.
Every version is available adhesive or with holes for screw fixing, in lengths of 400, 800, 1200 and 2400 mm.
How it is installed
Prepare the floor
Dry, clean surface, free of dust, oil, grease or solvents. Installation temperature at least 12 °C.
Position the guides
Place the two guides across the route, where the front castors must stop; for castors over 100 mm insert the spacers.
View product →Press or screw
Adhesive version: press hard straight away. Version with holes: screw to the floor with screws and wall plugs.
Close with the end pieces
The plastic end pieces close the ends and are also fixed to the floor.
View product →The more pressure you apply right after laying, the longer the adhesive lasts.
The LeanProducts service
We help you get from drawing to finished lane:
Flow and layout analysis
We start from what you move, how many trolleys go in and out and where they are loaded and picked: we design lanes, loading and picking points with you.
Configuration
We choose the system, lengths, end pieces, connectors and accessories based on castors, loads, floor and available space.
Delivery and commissioning
We deliver the complete kit, with the component list and installation instructions, and support you during start-up.
Spare parts and service
End pieces, connectors, screws and accessories remain available for extending the station or replacing damaged parts.
Send us a plan or a few photos of the area and the trolley dimensions: we will propose the configuration and quantities.
Technical data
| Specification | Value |
|---|---|
| High-high profile | PAB-400 / 800 / 1200 / 2400 (adhesive); PAB-400-V / 800-V / 1200-V / 2400-V (with holes) |
| High-low profile | PAB-FH-400 / 800 / 1200 / 2400 (adhesive); PAB-FH-…-V (with holes) |
| Low-low profile | PAB-F-400 / 800 / 1200 / 2400 (adhesive); PAB-F-…-V (with holes) |
| Lengths | 400, 800, 1200, 2400 mm; maximum length 6060 mm |
| Pack | 2 pieces (pair of guides) |
| Material | Aluminium |
| Thickness | 6–11 mm depending on the profile |
| Adhesive | Acrylic (adhesive versions) |
| Temperature | Installation from 12 °C; aluminium from -80 to +150 °C |
| Castor diameter | Up to 100 mm without spacers; 101–150 mm with PAB-ZW2 (20 mm); 150–180 mm with PAB-ZW3 (30 mm); over 180 mm with PAB-ZW4 (40 mm) |
| Accessories | PAB-EK1 end pieces (4 pcs), PAB-ZW2/3/4 spacers (2 pcs) |
| Use | Industrial, production and warehouse areas |
The right version and spacers depend on trolley weight, castor diameter and loading side: we choose them with you.
Images and applications
Accessories and related products
Park Station end pieceEnd pieces, kit of 4
Castor spacerSpacers for castors from 101 mm upwards
ESD end caps for Park StationEnd pieces for ESD areas
Plastic Park StationPlastic version, for light trolleys
Dolly Type IDolly for KLT containers
Dolly 800x600Dolly 800 × 600
FIFO Station railFloor-mounted FIFO laneDo you want tidy trolley parking with everything always in its place?
Tell us the castor diameter, the trolley weight and the side they are loaded from: we will propose the right Park Station, with end pieces and spacers.