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Cardplan® Board

Cardplan® – Insert board

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Board with overlapping pockets for kanban cards, orders and sheets from 74 to 297 mm: visible edge 15 to 90 mm, width 250 or 500 mm, height 440 to 1244 mm. For kanban, heijunka and visual management.

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Code: K217-20-G
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  • Card height
  • Visible edge mm
  • Panel height mm
  • Rows
  • Width mm

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Rows: 11
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Specifications

Card height 100 mm
Visible edge mm 30
Panel height mm 440
Rows 11
Width mm 250

The card height is the height of the document to be inserted: for example, 148 mm corresponds to A5 landscape or A6 portrait, 297 mm to A3 landscape or A4 portrait. The visible edge is the part that sticks out of the pocket and stays readable; the rest of the document sits inside the pocket. With a 100 mm card and a 30 mm visible edge, 70 mm therefore stay inside.

It depends on card height, visible edge and panel height: from 2 rows (297 mm card, 90 mm edge, 440 mm panel) to 59 rows (74 mm card, 20 mm edge, 1244 mm panel). For the same panel, a taller edge shows more information but reduces the rows: with 148 mm cards on a 440 mm panel you go from 14 rows with a 20 mm edge to 5 rows with a 60 mm edge.

On the wall with the aluminium Z-holders or with the powder-coated steel horizontal supports. On metal surfaces with the neodymium magnetic supports, for panels up to 1085 mm high and boards made from August 2016. Or on the board stand on castors, which takes panels from 440 to 1244 mm high.

Yes: boards are placed side by side to the width you need and extended later, also with Cardplan® whiteboards of the same height (440, 795 or 1085 mm). The versions for 210 and 297 mm cards already have aluminium side frames.

Boards for 210 and 297 mm cards have aluminium side frames on both sides, except six 500 mm wide versions: K524-15-G, K534-15-G, K515-90-G, K525-90-G, K535-90-G and K543-30-G. The aluminium side frames can also be ordered separately.

Self-adhesive vertical dividers create the columns. The traffic-light angles slip onto the pockets: in red, yellow and green they mark the kanban zones, in light grey they act as a horizontal divider. Transparent label holders clip onto the pocket to label rows and columns.

Start from the document you use: its height is the card height (for an A6 portrait kanban card choose 148 mm). Then decide how much of it must remain legible: with 20 mm you see a line of text or a code, with 40–60 mm also the description and quantity. A taller edge shows more information but reduces the pockets per panel.

KST1020 for Cardplan® panels 440, 795 and 1085 mm high; KST1220 for panels 1244 mm high.

You dedicate one column to each part number. When a container is emptied, its card goes into the first free pocket from the bottom. With the corner pieces of the traffic-light system you mark the green, yellow and red zones on the pockets: when the cards reach the yellow you plan, in the red you produce immediately.

Yes: the bracket is adjustable and takes panels 440, 795, 1085 and 1244 mm high. For a tidy board it is best to use the same height for panels placed side by side.

If you mark a single column, choose the length closest to its width: 120, 155 or 215 mm (codes A7, A6 and A5) and the short sizes of 75 and 85 mm for narrow columns. To mark the full width of the panel use 250 or 500 mm, like the panel.

Yes. The columns become the time intervals, for example 30-minute slots, and the rows are the products or lines: in each Systembox you place the card of the order to be produced in that slot. This way the sequence is levelled and visible to everyone. If you use cards or orders in different sizes, also consider the Cardplan® insert board.

Yes. Divide the panel into columns with the vertical dividers, one per time slot or shift, and label rows and columns with the label holders. In each pocket place the card of the order to be worked on in that slot: the levelled sequence is visible to the whole department.

Yes: it is a board for work orders, jobs, maintenance tasks, attendance and shifts. The cards move from column to column as they progress. By placing a Cardplan® whiteboard next to it, you also have space to write the objectives, notes and actions of the department meeting.

Yes: the panels are placed side by side and others of the same height can be added, including Cardplan® whiteboards. On the mobile stand the total width goes up to 2040 mm; on the wall it depends on the brackets you choose.