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Lean Adaptor Pallet
https://leanproducts.eu/shop/lean-adaptor-pallet-2006 https://leanproducts.eu/web/image/product.template/2006/image_1920?unique=450951eThe Lean Adaptor Pallet turns dollies into a forklift load: put the dollies with KLT containers on it, lock them with a pedal and move everything in one go, from the long or short side. At destination the dollies roll off by hand: from supplier to line, containers are never repacked.
Capacity 1000 kg, sizes 1200×800 (also with cage) and 1200×1000 mm, up to 4 dollies 600×400, 2 loaded Adaptors stacked, galvanised steel.
Lean Logistic · Adaptor Pallet
Lean Adaptor Pallet: the pallet for storing and shipping dollies with a forklift
You load the dollies with KLT containers onto the Adaptor Pallet, lock them with a pedal and move everything in one go with the forklift, from the long or the short side. At the destination the dollies are simply pushed off, without lifting: from the supplier to the warehouse right up to the line, the containers are never transferred.
Why choose it
A pallet made of dollies
The 1200 × 800 Adaptor takes 4 600 × 400 dollies, 2 800 × 600 dollies, a mix of the two or one 1200 × 800 dolly.
Moves like a Euro pallet
You pick it up with the forklift from the long or the short side and take it to the rack or onto the truck.
Dollies are pushed off
Release with the pedal and push the dollies off without lifting them: they reach the line with the containers already prepared.
Stackable
With containers and lid you can stack 2 loaded Adaptor Pallets, up to 1000 kg each: you make use of the height in the warehouse and the truck.
Choose it if…
- You use dollies with KLT containers and want to store them in the warehouse or on racks as if they were pallets.
- You ship or receive components on dollies and want them to reach the line without transferring.
- You want to move 4 dollies at a time with the forklift, safely.
- You need an enclosed load unit: there is the version with a cage.
Choose another solution if…
- You want a pallet on castors to push and tow, without dollies on top: Dolly Pallet →
- You only move dollies internally, towed, along a milk run route: Milkrun Drawbar Assembly →
- You need a shelf trolley for containers of different sizes: Dolly Taxi →
Not sure which one to choose? Use the selection guide →
From supplier to line, without transferring
The typical dolly cycle with the Adaptor Pallet:
- At the supplier: finished parts go into KLT containers on the dollies; the dollies, hitched as a train, reach the storage area
- Shipping: the Adaptor Pallet is loaded with 4 dollies and goes onto the truck by forklift
- At the customer’s warehouse: on the rack, the dollies sit at the bottom, Adaptor Pallets and reserve components at the top
- On the line: the dollies go to the assembly workstation; with a box lifter the KLTs are raised to ergonomic height
The same container travels from the supplier to the workstation: fewer transfers, less manual handling.
How to use it
Pedal lock
Lock and release the dollies with the coloured pedals: the traffic light system tells you at a glance whether they are secured.
Two Adaptors stacked
With containers and lid you can stack 2 loaded Adaptor Pallets, up to 1000 kg each.
The Adaptor Pallet works without straps and lid too: you add them when the load travels by truck or is stacked.
Which dollies you can load
On the 1200 × 800 mm format you can also mix sizes:
Mixed sizes
2 dollies 600 × 400 plus 1 dolly 800 × 600.
For the ISO 1200 × 1000 mm format and other combinations, tell us what you need to load: we confirm the right dollies.
The LeanProducts service
From the first site visit to spare parts, with a single point of contact:
Flow and layout analysis
We study the container cycle with you, from supplier to warehouse and line, and tell you which dollies and how many Adaptor Pallets you need.
Configuration
We choose with you the sizes, castors, decks and accessories of each trolley, based on what you transport, how you use it on the line and the vehicles you already have.
Delivery and commissioning
We deliver, commission and show operators how to load, hitch and unload safely.
Spare parts and support
Original K.Hartwall castors, decks, handles and accessories, with a contact person who knows your installation.
LeanProducts distributes K.Hartwall lean logistics systems in Italy.
Technical data
| Specification | Value |
|---|---|
| Versions | LP-KA100 EU 1200 × 800 mm; LP-KA101 EU 1200 × 800 mm with cage; LP-KA102 ISO 1200 × 1000 mm |
| Capacity | 1000 kg |
| Dollies per 1200 × 800 Adaptor | 4 dollies 600 × 400; 2 dollies 800 × 600; 2 dollies 600 × 400 + 1 dolly 800 × 600; 1 dolly 1200 × 800 |
| Stacking | Up to 2 loaded Adaptor Pallets, 1000 kg each, with containers and lid |
| Handling | Forklift truck, from the long and the short side |
| Dolly locking | Coloured pedals with traffic light indication |
| Load securing | Optional blue strap (LP-KA105, 4000 mm) |
| Material | Galvanised steel |
We confirm weight, overall dimensions and combinations for the ISO format in the quote, depending on the version.
Images and applications




Accessories and related products
Want your dollies to travel from the supplier to the line?
Tell us which containers and dollies you use and how they move between supplier, warehouse and line: we will propose the right combination.
Specifications
| Capacity Kg | 1000 |
| Dimension mm | 1200x800 |
| Cage | No |
To turn dollies into a forklift load unit. You load the dollies with KLT containers onto the Adaptor Pallet, lock them and move it like a pallet: to the rack, onto the truck, from supplier to customer. At the destination you push the dollies off, without lifting them, and take them to the line with the containers already prepared.
On the 1200 × 800 mm format: 4 dollies 600 × 400, 2 dollies 800 × 600, 2 dollies 600 × 400 plus 1 dolly 800 × 600, or 1 dolly 1200 × 800. The maximum load is 1000 kg per Adaptor Pallet. For the ISO 1200 × 1000 mm format we confirm the combination based on your dollies.
With the forklift truck, picking it up from either the long or the short side, like a Euro pallet. The dollies, on the other hand, are pushed or towed: when they are needed on the line you push them off the Adaptor Pallet without lifting them.
Yes, up to 2 loaded Adaptor Pallets, with a maximum of 1000 kg each, using containers and lid. This way you make use of the height of the warehouse and the truck.
With the coloured pedals: you operate them with your foot and the colour, like a traffic light, tells you whether the dollies are locked or free. A glance is all it takes to know whether you can move the Adaptor Pallet.
They are optional. For truck shipments or when you stack Adaptor Pallets, you can secure the containers with the 4000 mm Adaptor Pallet Blue Strap, which hooks onto the Adaptor Pallet, and close the load with the lid.
Three: EU 1200 × 800 mm (LP-KA100), EU 1200 × 800 mm with a cage to contain the load (LP-KA101) and ISO 1200 × 1000 mm (LP-KA102). All in galvanised steel, with a capacity of up to 1000 kg.
The supplier puts the parts into KLT containers on the dollies, hitches the dollies as a train and takes them to the storage area; there they load 4 dollies onto an Adaptor Pallet and put it on the truck with the forklift. At the customer, the Adaptor Pallet is stored in the warehouse; when needed, the dollies are pushed off and go to the workstation, where the KLTs are raised to ergonomic height with a box lifter.
We start from your flows: what you carry, where, how often and in which containers. We design the route and drop-off points with you, choose trolleys, dollies and accessories and size the train: how many LiftLiners, how many trolleys, which tractor. Then we deliver, commission and show operators how to load, hitch and unload safely. Spare parts and support stay with us.



