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- Frame profile 22.5x45
Frame profile 22.5x45
https://leanproducts.eu/shop/3842992411-frame-profile-22-5x45-2797 https://leanproducts.eu/web/image/product.template/2797/image_1920?unique=1d9bc53Frame profile 22.5x45 with 10 mm slot: frames for trays, material flow surfaces and guard panels, with panel elements mounted under preload. 0.9 kg/m, 6070 mm bar.
AL Modular System · C10 profiles
Frame profile 22.5x45
This is the 22.5x45 frame profile: a slim profile for building frames that hold panels, trays and material flow surfaces. Panel elements are mounted under preload, so they do not rattle. You will also find it in the frames of protective fences. It weighs 0.9 kg/m and the bar is 6070 mm.
Why choose it
Panel frames
Holds trays, surfaces and guard panels without vibration.
No rattling
Panel elements mounted under preload do not rattle.
Lightweight
0.9 kg/m: light frames to be fixed to the load-bearing structure.
Technical data
| Property | Value |
|---|---|
| Code | 3842992411 |
| Section | 22.5 × 45 mm |
| Slot | 10 mm (C10) |
| Cross-sectional area | A = 3.4 cm² |
| Weight | 0.9 kg/m |
| Moment of inertia | Ix 6.7 cm⁴ · Iy 1.7 cm⁴ |
| Section modulus | Wx 2.8 cm³ · Wy 1.3 cm³ |
| Bar length | 6070 mm (usable length) or cut to length |
| Minimum cut length | 50 mm |
| Alloy and finish | EN AW-6063 (AlMgSi), extruded, anodised E6/EV1 12 µm (300 HV) |
| Mechanical properties | Rm 245 N/mm² · Rp0.2 195 N/mm² · E 70 000 N/mm² · 75 HB |
| Tolerances | Straightness max 0.75 mm/m · torsion max 0.70 mm/m |
| Element thickness | 1.5, 3 or 5 mm |
| Optional accessories | Corner piece set, swivel mount, lettering clip, plate |
| Packaging | Single bar or pack of 20 bars |
The bar has the stated usable length: the physical piece is about 100 mm longer, because the anodising contact points remain at the ends.
Images and applications
Downloads
Need help with your profile parts list?
Send us a sketch or the parts list: we will give you codes, accessories and cut lengths.
Specifications
| Brand | Bosch Rexroth |
| Slot mm | 10 |
| Cross-section area cm² | 3.4 |
| Moment of inertia Ix / Iy cm⁴ | 6.7 / 1.7 |
| Section modulus Wx / Wy cm³ | 2.8 / 1.3 |
| Max length mm | 6070 |
| Alloy | EN AW-6063 (Al MgSi) |
| Production method | Extrusion |
| Surface treatment | Anodising E6/EV1, 12 µm, 300 HV |
| Coefficient of thermal expansion | 23.4 × 10⁻⁶ 1/K (+20…100 °C) |
| Tensile strength | 245 N/mm² |
| Yield strength | 195 N/mm² |
| Elongation at break | 10% |
| Modulus of elasticity E | 70000 N/mm² |
| Brinell hardness | 75 HB |
| Straightness tolerance | max 0.75 mm/m |
| Torsion tolerance | max 0.70 mm/m |
| Min length mm | 50 |
| Length | 6070 |
| Weight | 0.9 kg/m |
| Material | Anodized aluminium |
The drawing dimensions the seat for 1.5, 3 and 5 mm thick elements, with a different mounting dimension for each: you will find it in the attached catalogue pages. Tell us your panel thickness and we will confirm the cutting dimensions.
On 45x45 and 45x45L support profiles, to fix the 22.5x45 frame profile of EcoSafe fencing to them.
With the die-cast zinc corner bracket 22.5x45, supplied with screws: it joins two profiles at 90° without machining. Ask for it together with the profiles.
When the lock is to be mounted on the 22.5x45 frame profile of an EcoSafe safety fence. If you do not know which lock you have, send us the code or a photo and we will tell you the plate.
They are templates for EcoSafe safety fences with the 22.5x45 frame profile. The DF makes the Ø 5.5–9.5 step hole for fixing the frame on a 45x45(L) support profile, together with the DF step drill. The PG prepares the corner connector of guard frames and works with standard DIN 1897 step drills.
It is the width of the profile slot and determines which accessories you use. Slot C6 (6 mm) is for 20 series profiles, C8 (8 mm) for the 30 series, C10 (10 mm) for profiles from the 40 series upwards. Nuts, screws, brackets and cover caps are chosen by slot: each accessory's product page shows the right one.
Yes. You can order the full bar or the piece cut to the length you need: we do the cutting ourselves, in our workshop. Each profile's product page shows the maximum bar length and the minimum cut length.
Look at the moments of inertia Ix and Iy: the higher they are, the less the profile deflects under load. For the same section, “L” profiles are lightened and deflect a little more. For long spans or high loads move to a larger section or a tall profile (e.g. 45x90 instead of 45x45). If you send us drawing and loads, we will check the choice.
The T-nut is inserted from the front into the slot, even in an assembled structure, and positions itself when you tighten the screw: it is the standard choice for fixing accessories. The sliding block withstands higher forces, but normally has to be inserted from the profile end before closing the frame; spring versions stay where you put them.
The simplest way is the bracket, which joins two profiles at 90° with screws and nuts in the slot, without machining. For end, T, 45° or three-way connections there are dedicated connectors, some of which require profile machining as stated on their product page.
Yes, for several accessories (for example cover caps, hinges and nuts) there are conductive ESD versions, indicated in the name or variant. Tell us which EPA area you work in and we will confirm the components to use.
On each product page you will find the MGE catalogue pages to download as PDF, with dimensioned drawings and technical data; the Specifications tab shows the data for the variant you have chosen.
Yes. Send us the parts list or a sketch with dimensions: we give you codes, quantities and cut lengths and prepare the kit with profiles already cut and the accessories.